I installed the axle plate protectors from Fab Kevin.

These are parts that he makes and offers on his website: http://www.fabkevin.com/shop/frame-group/ I’d like to say that these are a must have if you care even the slightest bit about your frame paint. Nothing removes it faster than a big metal scraper , sliding back and forth on it when you adjust your axle. These […]

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After a little deburring and polishing:

    Here’s a shot of it mounted on the Zero Engineering springer. I need to add one more piece to the mount before the headlight will bolt on.

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Next it went over to the CNC:

I used a .125” end mill to cut a .260” slot that is arched and concentric .     After the slot was cut I used a .375 end mill to cut the perimeter.

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After welding the disc on to the part it was manually machined on the lathe:

 

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The headlight mount has started flying together…

It all starts with a good plan: Instead of starting out with a piece of 2” stock I’m making the stock out of two pieces. They’ll be welded 100% through before machining. Thisis achieved by prepping the piece with a deep groove to fill with weld. The first weld goes on this side: Next the […]

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